Manufacturing the MFFD thermoplastic composite fuselage
The Multifunctional Fuselage Demonstrator (MFFD) program was conceived in 2014 as one of three large aircraft demonstrators within the EU-funded Clean Sky 2 (CS2) initiative (now Clean Aviation) aimed at advancing innovative technologies, aircraft sustainability and a competitive supply chain in Europe. When disseminated in 2017, the MFFD program goals were ambitious: Build an 8-meter-long, 4-meter-diameter fuselage section fully from carbon fiber-reinforced thermoplastic polymer (CFRTP) composites to enable production of 60-100 aircraft/month with a 10% reduction in fuselage weight and 20% cut in recurring cost. By the project’s end in 2024, overall technology readiness level (TRL) for such a fuselage will be advanced to TRL 5. From 2017-2019, Airbus Research & Technology (Bremen, Germany), as the MFFD project leader, issued 13 CS2 calls for proposal CfP07–CfP11 for work topics such as automated assembly plant for a thermoplastic fuselage, micromechanics of welded joints, novel t...