International Conferences on Composite Materials

10th Edition of International Conferences on Composite Materials

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A Closer Look at 3D Printing Materials: Composites


In recent years, composite 3D printing has become increasingly popular. One of the youngest branches of 3D printing, this technology is now used by many players in additive manufacturing, such as Impossible Objects, a company specializing in the field. In fact, it has become so popular that some studies estimate that the composite 3D printing market will reach $1.73 billion by 2030. Logically, when we talk about composite 3D printing, we think of composite printers, but also of composite materials, which are at the heart of this process. Composite materials are made of at least two components and have special properties, making them uniquely suited to various industries that use 3D printing.

Most of the time, in order to manufacture these materials, it is necessary to mix a plastic, which we will call the matrix, with fibers. Today, there are many different kinds of fibers, but three are mainly used for 3D printing: carbon fiber, which is probably the most popular, fiberglass, and PPD-T, also known as Kevlar. Depending on the requirements, either short or long fibers can be used. Short fibers are integrated into the entire matrix and will reinforce the entire part; this type of material is compatible with a wide variety of 3D printers. Long fibers are placed during the printing process itself and are not cut into small pieces, allowing reinforcement only where it is needed. They are only compatible with certain machines at this point in time.


Carbon Fiber Reinforced Materials

As previously mentioned, carbon fiber reinforcements are commonly used in additive manufacturing of composite materials. Originating in 1860 by chemist Joseph Swan, carbon fiber is composed of interconnected carbon atoms forming a crystalline structure aligned in strands, providing remarkable stability under tension. Recognized for its exceptional strength-to-weight ratio (twice that of aluminum), it holds significant value in crafting lightweight yet sturdy end parts. Moreover, materials infused with carbon fiber exhibit high stiffness, robust tensile strength, and effective chemical resistance.


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